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  • Digital mold into mold industry support Suitable for integrated innovation
    Accordingtostatistics,thetotalgrowthrateofChina'smoldindustryin2011reached44%year-on-year,butthetechnicallevelisstilllaggingbehindindustrialdevelopedcountries.Theoveralllevelisabout5-10yearsbehindGermany,theUnitedStatesandJapan. Howtoimprovetheindependentinnovationabilityofthedomesticmoldindustryintermsofpolicies,modelsandtechnologieshasbecomeanimportantpropositioninthemoldindustry.Intheinnovationmode,althoughthemoldindustryhasoriginality,integrationandintroduction,digestionandabsorption,andinnovation,thethreemainmodesofindependentinnovation,butthemoldisahigh-techproductintegratingmachine,electricity,lightandchemical,inprecisionmolding,Technologiessuchasultra-finishingandinformationnetworkingareapplied,soitismoresuitableforintegratedinnovation.Recently,China'slargemoldindustrymanufacturerswenttoZhejiangYuyao,NinghaiMouldCityandotherplacestovisitandlearn.Throughthisvisitandstudyofthemoldcity,manycompaniesrealizedthattheyshouldletthecompanyknowthelatestscientificresearchresultsofthemoldandlearndigitalmolddesign.Atthelevel,theseamlesscooperationbetweenthemoldenterprisesandthe“production,learningandresearch”ofcollegesanduniversitiesisrealized. Atpresent,China'smoldtownHengliisbuildingalarge-scalehigh-techmoldindustrialpark,focusingontheconstructionofthreemajorservicecenters:electronicinformationservicecenter,moldresearchanddevelopmentcenterandmoldtestingcenter.In2012,thetownwillfocusonintroducing3to5moldR&Danddesigninstitutionstomatchtheexistingmoldindustrychain.
  • RelevantexpertsanalyzedinaninterviewrecentlythatChina'smoldindustrywilldevelopinthedirectionoflarge,sophisticated,complex,efficient,long-lifeandmulti-functional. Atpresent,60%-80%ofthecomponentsofelectronics,automobiles,motors,electricalappliances,instruments,meters,homeappliances,communicationsandmilitaryproductsrelyonmoldmolding.Thehighprecision,highcomplexity,highconsistency,highproductivityandlowconsumptionexhibitedbythemold-formedpartsareunmatchedbyothermanufacturingmethods.Moldslargelydeterminethequality,efficiencyanddevelopmentcapabilitiesoftheproduct. Expertsbelievethattheproportionofmedium-pressuremoldsinthemoldindustrywillcontinuetoincrease.Withthedevelopmentoflightweightproductssuchasvehiclesandmotors,thereisanincreasingdemandforthenumber,lifeandcomplexityofdie-castingmolds.Withthedevelopmentofplastic-basedsteel,plastic-basedwoodandtheprecisionandcomplexityofproductparts,theproportionofplasticmoldswillcontinuetoincrease,andtheaccuracyandcomplexitywillincreaseaccordingly.
  • Moldstandardizationworkmainlyincludestheformulationandimplementationofmoldtechnologystandards,theproductionandapplicationofmoldstandardparts,andthepromotion,implementationandpromotionofrelevantstandards.China'smoldstandardizationworkstartedlate,andthepromotion,implementationandpromotioneffortsaresmall.Therefore,moldstandardizationlagsbehindproduction,anditlagsbehindmanyindustriallydevelopedcountriesintheworld.DuetothelatestartofChina'smoldstandardizationwork,theproduction,sales,promotionandapplicationofmoldstandardpartsarealsorelativelybackward.Therefore,therearemanyproblemssuchassmallvarietyspecifications,untimelysupplyandpoormatchingofmoldstandardparts,sothatthestandardpartsofmoldscanbeused.Coveragehasbeenlow.ThemoldstandardizationworkinChinaonlystartedin1983aftertheestablishmentoftheNationalDieStandardizationTechnicalCommittee.Atpresent,thereareabout20,000moldproductionunitsinChina,andthemoldproductionhasdevelopedgreatly.However,comparedwiththeindustrialproductionrequirements,itisstillnotsuitable.Oneoftheimportantreasonsisthatthedegreeandlevelofmoldstandardizationarenothigh.Someenterpriseshavealsocausedexcessivecuts,cutfish,andreducedquality,whichhasaffectedmanycompanies,resultinginadeclineintheoverallprofitmarginofmoldstandardparts,andsomecompanieshaveevenreachedtheedgeoflosses.
  • Inrecentyears,China'sconstruction,automotive,electronics,assembly,technologyandotherindustrieshavedevelopedrapidly.Theproductionandsalesofthemoldindustryhavebecomemainstream.Thedevelopmentofthemoldindustryhasbecometheleaderofthehardwareindustry.Fromthedomesticperspective,thecontinuousdevelopmentoflargemolddemanderssuchasmachinery,automobileandelectronicinformationindustryisthebiggestboosttotherapidgrowthofChina'smoldindustry;fromtheinternationalperspective,ontheonehand,China'slow-endmoldshavestrongcompetitiveness,internationalprocurement.TheproportionofcommercetoChina'sprocurementhasincreasedyearbyyear.Ontheotherhand,themoldproductionofindustrializedcountrieshasfurthershiftedtoChina.Overall,in2012,China'smoldindustryhastwoboomsinproductionanddemand,andwillcontinuetogrowrapidly.ThemarketenvironmentwithgoodproductionanddemandandgooddevelopmentprospectshavemademanyentrepreneursandinvestorsactivelyinvestinChina'smoldindustry,inwhichforeigncapitalandprivatecapitalarestillthemainstream,investmententhusiasmisgenerallyhigh,becauseclusterproductionhasconvenientcooperationandreductionCost,expandthemarket,facilitatecommunicationandenjoypreferentialpolicycharacteristics,sothisproductionmodewasfurtherdevelopedin2012.
  • Whenitcomestothemoldindustry,everyoneisnotunfamiliar.Itisabranchindustrythatisderivedfromthemanufacturingindustryandmainlyproducesmoldsformassproductionofproductsformanufacturers.AccordingtoLuoBaihui,secretarygeneraloftheInternationalModelAssociation,therearemorethan80moldcitiesofdifferentformsandsizesinthecountry,andtheyareconstantlydevelopingandgrowing.   LuoBaihui,secretary-generaloftheInternationalModelAssociation,saidthatmodernnewproductionisinseparablefrommolds,whichcaninvolvetheconstructionofconstructionprojects,andcanbelinkedtoplasticproductssuchasspoons,fromtheperspectiveofautomobiles,bumpers,headlights,interiorparts,etc.Whenyouneedtousethemold,itcanreachmorethan20,000.   AlthoughtherearemanytypesofmoldsinChinaatpresent,themarketspaceisstillverylarge.Aslongastheproductsproducedinbatchesareinseparablefromthemolds,theyhavenotbeenreplacedinatleastseveraldecades.Thespaceofthemoldisnotonlytheinnovationofthevariety,butalsotheimprovementofthequalityofthemold.   Forexample,ceramicmoldsthathavereceivedmuchattentioninrecentyearshaveadvantagessuchasstripping,buttheyarenotwidelyusedbecauseoftheirhighpriceandlowwearresistance.Withthecontinuousdevelopmentofnewhigh-techproducts,thecontinuousimprovementoftheproductionenvironment,therequiredmoldrequirementsarealsogettinghigherandhigher,nomatterthevarietyormaterialselectionhasalotofdevelopmentspace.   Nowadays,therapidgrowthoftheinformationandmobileindustryandthecontinuousdevelopmentofconstructionprojectsareagoodtimeforthemoldindustrytoexpandproductionandenterprisescale.Duringthe“TwelfthFive-YearPlan”period,thenumberofprojectsplannedbythestateishuge,andthelargedemandfornewbuildingmaterialsislikelytobeinshortsupplyfordifferentmoldssuchasplasticpipemolds.Atthesametime,China'sinformationindustryisstilldevelopingatarapidrate,andtheprofitsgeneratedarenewhighseveryyear.Themobilephones,colorTVs,notebooks,etc.allrequirealargenumberofmolds.Onlythisproductionspaceisimmeasurable.   LuoBaihui,secretary-generaloftheInternationalModelAssociation,pointedoutthatenterprisescanusenewequipmentandtechnologytodevelopadvancedmetallurgicalmethodsandprocesses,suchasrefiningoutsidethefurnace,producinghigh-qualitysteelwithhighpurity,increasingtheuniformityofthemold,anddevelopingandprovidingproducts.Andqualitymoldstoimprovemarketcompetitivenessandseizemarketopportunities.
  • Inrecentyears,duetotheslowrecoveryoftheinternationaleconomyandthedeclineofChina'seconomicgrowthrate,themoldsteelindustrycontinuestoshowthemarketsituationoflowmarketdemand,lowsteelpricefluctuations,highrawmaterialpricesandeconomicbenefits.Althoughmoldsteelenterpriseshavetakenvariousmeasurestoreducecostsandincreaseefficiency,thebusinesssituationisstillveryserious.Thehighcostandlowefficiencyofthemoldsteelindustryisdifficulttoreverseintheshortterm.    Themainproblemsfacedbythecurrentindustrymoldsteelindustryarethecontradictionbetweensupplyanddemand,highcorporatecostsandtightcapital.Althoughuptonow,thepoliciesintroducedbythegovernmenthavenotbroughtsubstantialdemandforsteel.ThenewlyapprovedprojectsoftheNationalDevelopmentandReformCommissionhavealongperiodoftimefrompreparationtostart-up,andshort-termcannotbringsteelconsumption,butthepolicyThebottomisalreadyveryobvious,andthetransformationandupgradingofthemoldsteelindustryisalsostepbystep.
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